In modern industrial operations, zero-downtime performance and uncompromised safety are critical requirements. APEX Mobile Power (AMP) is a premier global OEM/ODM manufacturer specializing in custom lithium battery pack engineering, intelligent Battery Management Systems (BMS), and matching smart chargers tailored specifically for demanding industrial applications. Engineered to withstand wide temperature fluctuations, mechanical shock, vibration, and harsh physical environments, our custom battery solutions power the world's most resilient industrial instruments.
High-Reliability Engineering for Industrial Environments
Industrial devices require power solutions that far exceed the capabilities of off-the-shelf consumer batteries. Whether powering hand-held diagnostic gear, rugged field tools, ambient gas monitors, or automated material handling equipment, APEX Mobile Power provides full turn-key engineering support from initial mechanical design to mass-production delivery.
Rugged Enclosures & IP Protection
Custom molded housing designs engineered with IP67/IP68 ingress protection, anti-vibration internal potting, and drop-tested shock absorption.
Intelligent BMS Integration
Proprietary smart BMS design supporting SMBus, CANbus, and RS485 communication protocols with real-time SOC/SOH reporting and thermal protection.
Wide Temperature Cell Options
Advanced chemical cell selection optimized for extreme operational conditions ranging from cold-storage -40°C environment to hot industrial +65°C applications.
Key Industrial Equipment & Applications Powered by AMP
Our international OEM partners trust APEX Mobile Power to develop customized battery modules across a broad spectrum of industrial, inspection, safety, and field service equipment:
Condition Monitoring & NDT Equipment
High-discharge lithium-ion battery packs powering acoustic emission, ultrasonic flaw detectors, and infrared thermal imaging cameras.
Personal Air Purifying Respirators (PAPR)
Intrinsically safe, ultra-lightweight LiFePO4 battery modules providing continuous, multi-shift clean airflow for industrial workers.
Rugged Field Scanners & Data Collectors
Ergonomic, high-energy-density custom battery packs tailored for handheld barcode terminals, RFID scanners, and portable thermal printers.
Gas Detectors & Environmental Sensors
ATEX / IECEx compliant explosion-proof battery pack design ensuring continuous ambient safety monitoring in hazardous oil & gas sites.
Robotics, AGVs & Autonomous Equipment
Fast-charging, high-cycle LiFePO4 and Sodium-Ion battery packs built for Automated Guided Vehicles (AGVs) and warehouse robotics.
Industrial Power Tools & Emergency Backups
High-drain battery configurations engineered for continuous peak current draw and rapid field replacement capability.
Technical Specifications & Cell Chemistry Options
Choosing the correct battery chemistry is critical to balancing physical size, weight, cycle life, thermal safety, and cost. AMP offers expert selection across three core lithium and sodium chemistries:
| Battery Chemistry | Energy Density | Cycle Life (80% DOD) | Nominal Voltage | Key Strengths & Industrial Fit |
|---|---|---|---|---|
| Lithium-Ion (NMC / LCO) | High (200-260 Wh/kg) | 500 - 1,200 Cycles | 3.6V - 3.7V per cell | Maximum runtime in compact, lightweight handheld industrial tools and portable scanners. |
| Lithium Iron Phosphate (LiFePO4) | Medium (140-170 Wh/kg) | 2,000 - 4,500+ Cycles | 3.2V per cell | Exceptional thermal safety, ultra-long cycle life for PAPR, AGVs, and stationary industrial backup. |
| Sodium-Ion (Na-Ion) | Moderate (100-130 Wh/kg) | 1,500 - 3,000 Cycles | 3.0V - 3.1V per cell | Superior low-temperature discharge performance (-40°C), sustainable supply chain, cost-efficient. |
End-to-End Custom Engineering & Global Compliance
With over 14 years of dedicated OEM battery engineering, 60+ full-time R&D engineers, and state-of-the-art testing facilities, AMP guides international clients from initial cell selection and CAD prototyping through rigorous safety certification and mass production.
Our OEM Custom Battery Development Process
APEX Mobile Power follows a disciplined, stage-gate engineering framework designed to minimize risk and accelerate time-to-market for international equipment manufacturers:
Requirement Analysis & Feasibility
Evaluating voltage, continuous/peak current draw, mechanical envelope, IP rating, thermal parameters, and target certifications.
Mechanical & Hardware Design
3D CAD enclosure modeling, thermal simulation, weld layout design, and custom PCB/BMS circuit architecture development.
Rapid Prototyping & Validation
3D printing housing, spot-welding prototype samples, electrical benchmarking, environmental chamber testing, and drop testing.
Mass Production & Supply Chain
Automated spot welding, 100% automated BMS functional testing, serial identification tracking, and secure global transport logistics.